Flexible crushing for varying material requirements
The UniRotor Vario HUV from HAZEMAG is a hammer mill designed for the comminution of soft to medium-hard materials, particularly when varying raw materials require flexible machine configuration. Typical materials include mineral raw materials such as limestone or gypsum, as well as other industrial minerals where stable process control and consistent throughput are paramount.
A key feature of the UniRotor Vario HUV is its variable rotor configuration. This allows the crushing effect to be specifically adapted to material properties and desired product fineness without altering the basic design of the plant. This supports consistent operation even with frequent material changes.
The UniRotor Vario HUV is primarily used in mineral raw material processing and in industrial processes where flexible settings, reproducible results, and high plant availability are required.
Your benefits of the UniRotor Vario HUV at a glance
- Variable rotor configuration: The UniRotor Vario HUV can be flexibly adjusted to different materials and requirements, offering high adaptability during operation.
- High throughput: Optimized crushing mechanics ensure high material throughput combined with a compact design.
- Robust construction: The solid build and wear-resistant components ensure a long service life even under demanding operating conditions.
- Process-stable operation: Uniform material flow and stable crushing ensure consistent product quality during operation.
- Targeted process control: Adjustable rotor speed and adaptable gap settings enable precise control of the product curve and reliable adjustment to material variations and wear.
- Material adaptation: Optimized grate systems ensure defined article size control and, in combination with optional grinding path heating, support the processing of moist raw materials.
- Maintenance-friendly design: Easily accessible components enable quick inspections and reduce downtime.
- Flexible integration: The UniRotor Vario HUV can be easily integrated into existing plant designs.
- Cost-effective operation: Efficient design reduces operating costs and ensures reliable continuous operation.
175 Years
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More than
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UNIROTOR VARIO HUV for Your Project – Direct from HAZEMAG
With the UniRotor Vario HUV, HAZEMAG offers a versatile hammer mill for demanding applications in mineral raw material processing. The machine combines adjustable rotor configuration, robust construction, and reliable operation.
Technical specifications and grain size distribution curves for the UniRotor Vario HUV
The UniRotor Vario HUV is designed for a variety of applications and can be adapted to different material requirements and performance ranges through variable rotor configuration and tailored setups.
UNIROTOR VARIO HUV
| Type | Capacity* [mt/h] | max. edge length of lump [mm] | Inlet height x width [mm] | Installed Power* [kW] | Weight [kg] |
| HUV 1013 | 110 | 120 | 430 x 1220 | 315 | 10.000 |
| HUV 1020 | 180 | 120 | 440 x 1910 | 450 | 13.500 |
| HUV 1313 | 115 | 220 | 376 x 1.240 | 315 | 15.000 |
| HUV 1622 | 360 | 280 | 690 x 2150 | 900 | 38.000 |
| HUV 1626 | 390 | 280 | 690 x 2600 | 1.000 | 43.000 |
| HUV 1630 | 450 | 280 | 690 x 3000 | 1.200 | 48.000 |
| HUV 1634 | 510 | 280 | 690 x 3400 | 1.300 | 53.000 |
| * medium-hard limestone 95%< 6mm - values are variable and can be aligned to the particular requirements. | |||||
The particle size curve shows the typical sieve curve of the UniRotor Vario HUV during the comminution of limestone. It illustrates the particle size distribution depending on the settings and feed material and supports the design of downstream screening and conveying stages.
This particle size distribution curve represents the typical sieve curve of the UniRotor Vario HUV during coal processing. It helps evaluate fine fractions and target particle size ranges and serves as a basis for coordinating conveying systems as well as optional drying or classification stages.
Applications of the UniRotor Vario HUV
The UniRotor Vario HUV is used when soft to medium-hard material needs to be crushed economically and flexibly. Typical applications include mineral raw material processing as well as industrial processes in which raw materials with varying properties are processed. Thanks to the variable rotor configuration, the crushing process can be tailored to the material and target particle size and quickly readjusted as needed.
The machine is designed for continuous, uniform operation and delivers reproducible results even under varying conditions. The processed material creates stable conditions for downstream steps such as screening, further processing, or thermal processes.
Typical materials:
- Limestone, dolomite, and chalk
- Gypsum, anhydrite, and quicklime
- Clay, talc, and diatomite
- Potash, salt, and phosphate raw materials
Example from mineral and industrial processing
In a processing plant, the UniRotor Vario HUV can be used to reliably crush soft to medium-hard material with varying raw material properties. Depending on the application, materials such as limestone or coal—whose properties may vary—are fed into the system. The variable rotor configuration allows the crushing effect to be adapted to the target particle size and process requirements.
The uniform discharge supports downstream steps such as screening, further processing, or thermal processes. In this way, the hammer mill contributes to stable throughput rates and reproducible material quality during plant operation.
After-Sales Service
HAZEMAG supports you even after the UniRotor Vario HUV has been commissioned with a global service and support network. The goal is to ensure consistently high plant availability, predictable maintenance intervals, and cost-effective operation of the hammer mill throughout its service life.
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Spare parts via HAZparts – order original quality online
Through HAZparts, the official HAZEMAG online ordering platform, you can order precisely fitting original spare parts for the UniRotor Vario HUV directly from the manufacturer. All components are precision-manufactured, available at short notice, and deliverable worldwide, allowing for reliable planning of maintenance and repairs.
Available spare parts:
- Hammer and rotor components
- Seals and bearings
- Wear and protective plates
- Drive and machine components
Your benefits with HAZparts:
- Easy online ordering directly from HAZEMAG
- Tested original quality for the UniRotor Vario HUV
- Short delivery times and high spare part availability
- Technical support from HAZEMAG Service
Your project starts with the right UniRotor Vario HUV
Whether it’s a new purchase, retrofit, or modernization: HAZEMAG supports you from the initial technical consultation through to the complete integration of the UniRotor Vario HUV into your plant. Our specialists guide the design of a solution that is precisely tailored to your materials, desired product fineness, and process requirements.
Benefit from:
- Personal support from experienced HAZEMAG specialists
- Custom machine design based on your process parameters
- Acces to detailed technical information and performance data
- Direct collaboration with the original manufacturer without intermediaries
Configuration of the HAZEMAG HUV Series
The UniRotor Vario HUV is designed for maximum flexibility and can be precisely adapted to different materials, performance requirements, and process conditions. The variable machine concept enables customized design for varying application scenarios in mineral raw material processing and industrial applications.
- Integration into existing plant control systems for monitoring and regulating the crushing process
- Transparent recording of relevant operating parameters for stable continuous operation
- Optional connection to higher-level process control systems
- Customizable rotor configuration for targeted control of the crushing effect
- Designed for different material properties and desired final particle sizes
- Wear-optimized internal lining for demanding operating conditions
- Variably configurable rotor for different applications
- Use of robust hammer and tool designs in matched material grades
- Protection of the rotor through stable construction and process-reliable design
- Power-optimized drive concepts for efficient operation
- Designed for high throughput with reduced energy consumption
- Stable operation even under varying loads
- Maintenance-friendly machine design for quick access to relevant components
- Reduced maintenance requirements thanks to robust and durable components
- Designed for safe and reliable continuous operation
- Adaptations to existing plant concepts
- Project-specific designs for special process requirements
Buy a used UniRotor Vario HUV – tested & directly from HAZEMAG
Used UniRotor Vario HUV machines also offer high availability and robust machine quality.
Before delivery, all machines are technically inspected, repaired, and, if necessary, equipped with original spare and wear parts. This ensures that the UniRotor Vario HUV reliably meets the demands of challenging applications in mineral raw material processing and industry, even when reused.
Tip: Available models vary regularly – from hammer mills and impact mills to roller crushers. Our team will be happy to advise you on selecting the right machine.
Your benefits when buying used:
- Manufacturer-conducted technical evaluation and refurbishment
- Adaptation of the machine configuration to new operating conditions
- Cost-effective alternative to a new machine
- Support with logistics, integration, and recommissioning
Discover our other crushing solutions
The UniRotor Vario HUV is part of a coordinated machine portfolio for the crushing and processing of mineral raw materials. In combination with other HAZEMAG systems, efficient and reliable turnkey solutions can be implemented that are precisely tailored to material properties and performance requirements.
Further technical information about the HAZEMAG UniRotor
During the development of the UniRotor Vario HUV, the focus was on a consistent and energy-efficient crushing process. Thanks to the flexible adjustment of rotor configuration and machine setup, energy consumption can be precisely tailored to the specific material.
The hammer mill’s smooth operation is supported by a consistent material throughput and the robust design of the crushing tools. This reduces load peaks and keeps energy consumption stable even under varying conditions.
Guideline values:
- Energy consumption depends on material, rotor configuration, and throughput
- Optional measures for dust and noise reduction via enclosure
- Electric drive with power reserve tailored to the process
The UniRotor Vario HUV meets relevant European safety requirements and is designed for continuous industrial operation.
Clear access areas, a service-friendly design, and a stable machine structure support safe maintenance work and reliable operation.
Special features:
- Mechanical protection concepts for rotating components
- Designed for varying load conditions and continuous operation
- Optional special versions for specific process environments
Thanks to its flexible design, the UniRotor Vario HUV can be integrated into existing plant concepts. Depending on the application, it is suitable both as a central crushing unit and as a component of a multi-stage process chain.
During technical coordination, HAZEMAG provides support in the design of material flow, machine interfaces, and conveying technology.
Typical process configuration:
Feed → UniRotor Vario HUV → Further processing or screening
Technical interfaces:
- Connection to existing control systems
- Mechanical integration via inlet and outlet components
- Transmission of operating and status signals
The UniRotor Vario HUV impresses with low operating costs over its entire service life. The adjustable rotor configuration, smooth machine operation, and wear-optimized tools reduce energy consumption, maintenance costs, and downtime.
Based on your specific process data, HAZEMAG evaluates how the use of the UniRotor Vario HUV can impact energy consumption and wear costs. Factors considered include throughput, annual operating hours, energy prices, and material-dependent wear costs. This allows for a clear illustration of the economic relationship between investment and operating costs over the machine’s service life.
Questions and Answers about the UniRotor Vario HUV
The UniRotor Vario HUV is a high-performance hammer mill from HAZEMAG that crushes soft to medium-hard materials flexibly and reliably and, thanks to variable rotor configuration, adapts optimally to changing requirements.
The UniRotor Vario HUV is used for crushing soft to medium-hard mineral raw materials and industrial bulk materials. Thanks to its variable rotor configuration, it is particularly suitable for applications with varying material properties and high throughput.
Compared to conventional hammer mills, the UniRotor Vario HUV allows for variable rotor configuration, enabling the crushing effect and throughput to be specifically adapted to different materials and process conditions.
Yes. HAZEMAG supports operators in modernizing, increasing the performance of, and adapting existing plants to new process requirements. This includes the retrofitting of components and the integration of modern control systems.
HAZEMAG offers comprehensive services including technical consulting, plant design, spare parts supply, maintenance, modernization and retrofit solutions, as well as training for operating personnel.
Hammer mills operate on the principle of impact crushing. The feed material is fed into the crushing chamber, where it is struck by rotating, freely oscillating hammers. The high circumferential speed of the hammers accelerates the material and hurls it against impact surfaces, linings, or grates, thereby gradually crushing it.
Take the next step with us: Your UniRotor solution
HAZEMAG supports you in designing and optimizing your UniRotor Vario HUV precisely to your requirements. Our experienced team of experts provides comprehensive advice on the application, adaptation, and integration of the hammer mill into your plant. Contact us today and work with us to find the optimal UniRotor solution for an efficient and reliable crushing process.
